Accoustic imaging inspections
Acoustic Imaging inspections employ specialised cameras that convert ultrasonic sound waves into precise visual representations. Utilising state-of-the-art AI technology, these facilitate extensive data collection, enabling the compilation of thorough reports. These reports identify defects, evaluate energy consumption, and outline potential costs associated with losses, while also providing insights into various other noise issues related to high-voltage partial discharge, steam leaks, and mechanical noise.
Compressed Air leaks
Compressed air systems utilize substantial electrical energy, with an estimated 20 to 30% of that energy being lost due to leaks. imaging technology presents an effective alternative, demonstrating a speed and accuracy that is tenfold superior to traditional leak detection methods. Its extensive line of sight range negates the need for scaffolding, ladders, operational shutdowns, allowing for safe inspections .
Upon completion of a survey, comprehensive reports are generated, featuring visual representations of the leaks, their precise locations, estimated sizes, and the costs of wasted energy, ensuring a rapid, cost-efficient, and dependable inspection process.
Compressed Gases
Compressed gases are a valuable resource, and loss can significantly impact your site's operations Examples leaks, such as refrigeration gases, natural gas supplies, and treatment gases lead to production delays and costly waste. Acoustic Imaging technology can help identify leaks before they result in significant financial losses. With Inspec Energy NZ, you can ensure even the smallest holes are detected promptly, as we offer regular inspections tailored to your needs to minimize potential losses.
Steam Under Pressure
Steam under pressure poses significant dangers, with high-pressure steam being particularly hazardous. A leak can remain invisible until the steam cools, potentially causing harm meters away. Acoustic imaging technology can effectively pinpoint the source of a leak and even detect small leaks before they escalate into serious Issues.
High Voltage Partial Discharge
At Inspec Energy NZ, we specialize in identifying High Voltage Partial Discharge (PD) issues from a safe distance. Our advanced techniques allow us to the acoustic signatures of various types of PD, including corona discharge on high-voltage power lines, surface discharge on insulators and bushings, internal discharge within transformers and switchgear as well as tracking and arcing in electrical connections and cable joints. By detecting these localized electrical discharges early, we help prevent long-term degradation and potential failures in your electrical insulation systems. Trust us to ensure the reliability and safety of your electrical infrastructure.
Acoustic imaging for mechanical fault detection
Acoustic imaging for mechanical fault detection is a cutting-edge technique that employs-Acoustic based technology to identify, locate, and analyze faults in mechanical systems. This is essential for preventive maintenance and condition monitoring, allowing for the early detection of anomalies before escalation into critical failures.
By accurately identifying the location of faults, acoustic imaging reduces the need for extensive manual inspections and disassembly, leading to significant savings in time and labor costs. Furthermore, early fault detection not only prevents catastrophic failures but also extends equipment lifespan and improves overall operational efficiency. Common mechanical faults detectable by acoustic imaging include issues in industrial rotating machinery, such as bearings, rollers, conveyors, pulleys, combustion engines and electric motors.